Effect of CaF2 and Li2O additives on the viscosity of CaO-SiO2-Na2O slags

Hyuk Kim, Ii Sohn

Research output: Contribution to journalArticle

75 Citations (Scopus)

Abstract

High aluminum containing steels react vigorously with silica-based mold fluxes to form alumina. The change in alumina content increases the viscosity and thus silica-based mold fluxes are compensated with significant amounts of Na2O, CaF2, and Li2O to ensure both lubrication and heat transfer control. Detailed viscosity studies using the rotating spindle method showed that additions of CaF2 up to 8 wt% in the CaO- SiO2-12wt%Na2O system at a constant CaO/SiO2 ratio of 0.8 decreases the viscosity by breaking the network structure of molten fluxes, but is negligible above 8 wt%. A similar modification of the network wasobserved for Li2O up to 2 wt%. The viscosity data was correlated with the XPS analysis and verified CaF2 and Li2O as effective in modifying complex silicate structures into simpler silicate structures depending on the availability of complex silicates and thus was limited to below certain concentrations.

Original languageEnglish
Pages (from-to)1-8
Number of pages8
JournalISIJ International
Volume51
Issue number1
DOIs
Publication statusPublished - 2011 May 20

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Silicates
Slags
Viscosity
Aluminum Oxide
Fluxes
Silicon Dioxide
Alumina
Silica
Steel
Aluminum
Lubrication
Molten materials
X ray photoelectron spectroscopy
Availability
Heat transfer
sodium oxide

All Science Journal Classification (ASJC) codes

  • Mechanics of Materials
  • Mechanical Engineering
  • Metals and Alloys
  • Materials Chemistry

Cite this

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abstract = "High aluminum containing steels react vigorously with silica-based mold fluxes to form alumina. The change in alumina content increases the viscosity and thus silica-based mold fluxes are compensated with significant amounts of Na2O, CaF2, and Li2O to ensure both lubrication and heat transfer control. Detailed viscosity studies using the rotating spindle method showed that additions of CaF2 up to 8 wt{\%} in the CaO- SiO2-12wt{\%}Na2O system at a constant CaO/SiO2 ratio of 0.8 decreases the viscosity by breaking the network structure of molten fluxes, but is negligible above 8 wt{\%}. A similar modification of the network wasobserved for Li2O up to 2 wt{\%}. The viscosity data was correlated with the XPS analysis and verified CaF2 and Li2O as effective in modifying complex silicate structures into simpler silicate structures depending on the availability of complex silicates and thus was limited to below certain concentrations.",
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Effect of CaF2 and Li2O additives on the viscosity of CaO-SiO2-Na2O slags. / Kim, Hyuk; Sohn, Ii.

In: ISIJ International, Vol. 51, No. 1, 20.05.2011, p. 1-8.

Research output: Contribution to journalArticle

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