Feed drive model for machine tool energy consumption simulation

Wonkyun Lee, Chan Young Lee, Byung-Kwon Min

Research output: Contribution to journalConference article

3 Citations (Scopus)

Abstract

This paper presents a simulation-based framework for estimating the energy consumption of a machine tool at the component level. A virtual machine tool simulator is designed focusing on accurately estimating the energy consumption of the feed drives and spindle motor that account for a large part of the total energy consumption. Mechanical and electrical energy consumption of feed drive components are analyzed theoretically and modeled. The experimental setup of a machine tool feed drive system is constructed for verifying the feed drive model. Simplified spindle model, cutting dynamics, and auxiliary unit model are contained in the machine tool simulator for profiling of energy consumption of machine tool components during milling processes. Using the proposed simulation specific energy consumption (SEC) change with respect to different feed rates and spindle motor selection are simulated to analyze the machine tool energy consumption.

Original languageEnglish
Pages (from-to)409-416
Number of pages8
JournalTransactions of the North American Manufacturing Research Institution of SME
Volume42
Issue numberJanuary
Publication statusPublished - 2014 Jan 1
Event42nd North American Manufacturing Research Conference 2014, NAMRC 2014 - Detroit, United States
Duration: 2014 Jun 92014 Jun 13

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Machine tools
Energy utilization
Simulators
Milling (machining)

All Science Journal Classification (ASJC) codes

  • Mechanical Engineering
  • Industrial and Manufacturing Engineering

Cite this

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Feed drive model for machine tool energy consumption simulation. / Lee, Wonkyun; Lee, Chan Young; Min, Byung-Kwon.

In: Transactions of the North American Manufacturing Research Institution of SME, Vol. 42, No. January, 01.01.2014, p. 409-416.

Research output: Contribution to journalConference article

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AB - This paper presents a simulation-based framework for estimating the energy consumption of a machine tool at the component level. A virtual machine tool simulator is designed focusing on accurately estimating the energy consumption of the feed drives and spindle motor that account for a large part of the total energy consumption. Mechanical and electrical energy consumption of feed drive components are analyzed theoretically and modeled. The experimental setup of a machine tool feed drive system is constructed for verifying the feed drive model. Simplified spindle model, cutting dynamics, and auxiliary unit model are contained in the machine tool simulator for profiling of energy consumption of machine tool components during milling processes. Using the proposed simulation specific energy consumption (SEC) change with respect to different feed rates and spindle motor selection are simulated to analyze the machine tool energy consumption.

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