Material removal characteristics of orthogonal velocity polishing tool for efficient fabrication of CVD SiC mirror surfaces

Hyunju Seo, Jeong Yeol Han, Sug Whan Kim, Sehyun Seong, Siyoung Yoon, Kyungmook Lee, Haengbok Lee

Research output: Chapter in Book/Report/Conference proceedingConference contribution

1 Citation (Scopus)

Abstract

Today, CVD SiC mirrors are readily available in the market. However, it is well known to the community that the key surface fabrication processes and, in particular, the material removal characteristics of the CVD SiC mirror surface varies sensitively depending on the shop floor polishing and figuring variables. We investigated the material removal characteristics of CVD SiC mirror surfaces using a new and patented polishing tool called orthogonal velocity tool (OVT) that employs two orthogonal velocity fields generated simultaneously during polishing and figuring machine runs. We built an in-house OVT machine and its operating principle allows for generation of pseudo Gaussian shapes of material removal from the target surface. The shapes are very similar to the tool influence functions (TIFs) of other polishing machine such as IRP series polishing machines from Zeeko. Using two CVD SiC mirrors of 150 mm in diameter and flat surface, we ran trial material removal experiments over the machine run parameter ranges from 12.901 to 25.867 psi in pressure, 0.086 m/sec to 0.147 m/sec in tool linear velocity, and 5 to 15 sec in dwell time. An in-house developed data analysis program was used to obtain a number of Gaussian shaped TIFs and the resulting material removal coefficient varies from 3.35 to 9.46 um/psi hour m/sec with the mean value to 5.90 ± 1.26(standard deviation). We report the technical details of the new OVT machine, of the data analysis program, of the experiments and the results together with the implications to the future development of the OVT machine and process for large CVD SiC mirror surfaces.

Original languageEnglish
Title of host publicationOptical Manufacturing and Testing XI
EditorsRay Williamson, Oliver W. Fahnle, Dae Wook Kim
PublisherSPIE
ISBN (Electronic)9781628417418
DOIs
Publication statusPublished - 2015 Jan 1
EventOptical Manufacturing and Testing XI - San Diego, United States
Duration: 2015 Aug 92015 Aug 11

Publication series

NameProceedings of SPIE - The International Society for Optical Engineering
Volume9575
ISSN (Print)0277-786X
ISSN (Electronic)1996-756X

Other

OtherOptical Manufacturing and Testing XI
CountryUnited States
CitySan Diego
Period15/8/915/8/11

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All Science Journal Classification (ASJC) codes

  • Electronic, Optical and Magnetic Materials
  • Condensed Matter Physics
  • Computer Science Applications
  • Applied Mathematics
  • Electrical and Electronic Engineering

Cite this

Seo, H., Han, J. Y., Kim, S. W., Seong, S., Yoon, S., Lee, K., & Lee, H. (2015). Material removal characteristics of orthogonal velocity polishing tool for efficient fabrication of CVD SiC mirror surfaces. In R. Williamson, O. W. Fahnle, & D. W. Kim (Eds.), Optical Manufacturing and Testing XI [95750N] (Proceedings of SPIE - The International Society for Optical Engineering; Vol. 9575). SPIE. https://doi.org/10.1117/12.2188805