The development of Corrosion Control Document (CCD) in refinery

Crude Distillation Unit (CDU) process

Wonsub Lim, Jungwhan Kim, Sang Rok Park, il Moon

Research output: Chapter in Book/Report/Conference proceedingConference contribution

1 Citation (Scopus)

Abstract

This study focuses on techniques of improving refinery reliability, profitability and availability. We studied corrosion control document (CCD) in the crude distillation unit (CDU) process. Recent studies show the Loss due to corrosion in the U.S.A. is 276 billion dollars per year. Therefore, both managers and engineers of refinery industry are always concerned about reliability of equipments related to corrosion. The CCD consists of numerous parts namely damage mechanisms (DM), design data, critical reliability variables (CRV), guidelines, etc. The first step in development of CCD is to draw material selection diagrams (MSD). It is needed to choose the DM of each process effecting equipments that are based on API (American Petroleum Institute) 571. The selected nine DM from API 571 (nineteen DM are exist) are (1) creep/stress rupture, (2) Fuel Ash Corrosion, (3) Oxidation, (4) High Temperature Sulfidation, (5) Naphthenic Acid Corrosion, (6) Hydrochloric Acid (HCL) Corrosion, (7) Ammonium Chloride (Salt) Corrosion, (8) Wet H2S Corrosion and (9) Ammonia Stress Corrosion Cracking. Each of DM related to corrosion of CDU process was selected by design data, P&ID, PFD, corrosion loop, flow of process, equipment's history and experience. Operating variables affecting severity of DM are selected in initial stage of CRV. After the CRV were set, we suggested the guidelines for reliability of equipments. The CCD we have been developed is the basis of the corrosion control in refinery industry. It also improves the safety of refinery process and reduces the cost of corrosion greatly.

Original languageEnglish
Title of host publicationICheaP-9 - 9th International Conference on Chemical and Process Engineering
PublisherItalian Association of Chemical Engineering - AIDIC
Pages1419-1424
Number of pages6
Volume17
ISBN (Print)9788895608013
DOIs
Publication statusPublished - 2009 Jan 1
Event9th International Conference on Chemical and Process Engineering, ICheaP-9 - Rome, Italy
Duration: 2009 May 102009 May 13

Other

Other9th International Conference on Chemical and Process Engineering, ICheaP-9
CountryItaly
CityRome
Period09/5/1009/5/13

Fingerprint

Metal refineries
Distillation
Chemical reactions
Corrosion
Petroleum
Ashes
Crude oil
Ammonium Chloride
Hydrochloric Acid
Hydrochloric acid
Stress corrosion cracking

All Science Journal Classification (ASJC) codes

  • Chemical Engineering(all)

Cite this

Lim, W., Kim, J., Park, S. R., & Moon, I. (2009). The development of Corrosion Control Document (CCD) in refinery: Crude Distillation Unit (CDU) process. In ICheaP-9 - 9th International Conference on Chemical and Process Engineering (Vol. 17, pp. 1419-1424). Italian Association of Chemical Engineering - AIDIC. https://doi.org/10.3303/CET0917237
Lim, Wonsub ; Kim, Jungwhan ; Park, Sang Rok ; Moon, il. / The development of Corrosion Control Document (CCD) in refinery : Crude Distillation Unit (CDU) process. ICheaP-9 - 9th International Conference on Chemical and Process Engineering. Vol. 17 Italian Association of Chemical Engineering - AIDIC, 2009. pp. 1419-1424
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Lim, W, Kim, J, Park, SR & Moon, I 2009, The development of Corrosion Control Document (CCD) in refinery: Crude Distillation Unit (CDU) process. in ICheaP-9 - 9th International Conference on Chemical and Process Engineering. vol. 17, Italian Association of Chemical Engineering - AIDIC, pp. 1419-1424, 9th International Conference on Chemical and Process Engineering, ICheaP-9, Rome, Italy, 09/5/10. https://doi.org/10.3303/CET0917237

The development of Corrosion Control Document (CCD) in refinery : Crude Distillation Unit (CDU) process. / Lim, Wonsub; Kim, Jungwhan; Park, Sang Rok; Moon, il.

ICheaP-9 - 9th International Conference on Chemical and Process Engineering. Vol. 17 Italian Association of Chemical Engineering - AIDIC, 2009. p. 1419-1424.

Research output: Chapter in Book/Report/Conference proceedingConference contribution

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Lim W, Kim J, Park SR, Moon I. The development of Corrosion Control Document (CCD) in refinery: Crude Distillation Unit (CDU) process. In ICheaP-9 - 9th International Conference on Chemical and Process Engineering. Vol. 17. Italian Association of Chemical Engineering - AIDIC. 2009. p. 1419-1424 https://doi.org/10.3303/CET0917237